GENMA機器上的中心潤滑系統(tǒng),能自動把潤滑脂送到各個潤滑點,確實省了不少事。不過“自動”不等于“撒手不管”——偶爾花幾分鐘看一眼,能幫它更好地工作。
1. 看看潤滑泵站里的油夠不夠
打開泵站瞅一眼,潤滑脂還多不多?少了就及時補上。友情提醒:加注時一定要通過潤滑油嘴,別敞開加,避免灰塵雜質(zhì)混進去。
2. 試試潤滑功能是否正常
啟動設(shè)備,按一下自動潤滑按鈕(需要司機室配合操作)。然后瞄一眼潤滑壓力表——有壓力顯示嗎?如果沒有,可能是泵站出了小狀況,或者管路堵了。
3. 瞄一眼潤滑點有沒有“出油”
停機后,看看回轉(zhuǎn)支承、臂架鉸點、滑輪軸承這些地方,有沒有新鮮油脂溢出來?某個點干巴巴的,或者運行時吱吱響,說明潤滑沒到位,需要查一查。
維保小貼士
? 泵站空了:趕緊補油,不然回轉(zhuǎn)齒圈這些關(guān)鍵部位就“餓”著了,時間長了會損壞。
? 管線破損:檢查一下管路有沒有裂縫、接頭松不松,有問題及時換。
? 某個點不出油:可能是油嘴堵了,或者分配器鬧脾氣,這種情況建議直接聯(lián)系您的GENMA售服工程師。
? 每天巡檢時,順手花一分鐘看一眼潤滑泵站的油位。每周檢查一次潤滑壓力表,確認系統(tǒng)在正常工作。每月抽查幾個潤滑點,看看有沒有油脂溢出。
GENMA Maintenance · Lubrication System | Don't Just Set It and Forget It
GENMA machines come with a central lubrication system that automatically delivers grease to all the key points. It saves a lot of work — but “automatic” doesn’t mean “no maintenance.” A quick check now and then helps keep things running smoothly.
1. Check the grease level in the pump station
Take a look inside the pump station. Is the grease running low? Top it up when needed. Friendly reminder: always add grease through the grease fitting, not by opening the reservoir — you don’t want dirt or debris getting in.
2. Test the lubrication function
Start the machine and press the auto-lube button (you'll need someone in the cab to help). Then glance at the lubrication pressure gauge — do you see pressure? If not, the pump might be having issues, or a line could be blocked.
3. See if grease is reaching the points
After stopping the machine, check a few lubrication points — like the slewing ring, boom hinge, and sheave bearings. Do you see fresh grease coming out? If a point looks dry or you hear squeaking during operation, lubrication isn't getting there. Time to investigate.
Quick maintenance tips
Pump station empty? Refill it right away. Otherwise, critical parts like the slewing ring gear will run dry, leading to damage over time.
Damaged line? Inspect hoses for cracks and fittings for looseness. Replace as needed.
No grease at a point? Could be a clogged fitting or a faulty distributor. In that case, it's best to contact your GENMA service engineer directly.
Make it a habit
? During daily walkarounds, take one minute to check the grease level in the pump station.
? Once a week, check the lubrication pressure gauge to confirm the system is working.
? Once a month, spot-check a few lubrication points to see if grease is flowing.
The central lubrication system is a great helper — but it handles the work, while you handle the checks. Together, they keep your equipment running reliably for the long haul.
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